Sunday, May 8, 2011
Bent Wand/Simple Ride Height Adjuster?
Saturday, April 30, 2011
The Case for the Bent Wand
Sunday, April 17, 2011
Thank You USPS

So after a year of waiting I finely got my official BL daggerboard push rods from the supplier. You may recall that last year I used a push rod made by a local machine shop. That rod worked fine but it was damaged in, um, lets call it an industrial accident. So I got two rods and they showed up in a flat box. As soon as I saw the box I knew something was wrong. The USPS had bent the roads in shipping in several places. Luckily I was able to call the supplier and they agreed that rods probably hadn't been packaged sufficiently to make the trip and are sending replacements. In the meantime moth repair continues, but I fear that the moth is going to be ready before the weather is...
Friday, March 18, 2011
Bulkheads
To help out the few people who may actually try and build one of these things I’m going to offer up some more design details. One of the cool things about this method of using the stressed and bent plywood hull is that the general shape of the plywood skin pretty much defines the shape of the whole boat. The only real thing that you can change is the width of the deck at different points and how much V you want in the bow. Once the hull is stitched (or taped) together and you can bend it into whatever shape looks good to you. Rather than pre-defining the bulkheads and then forcing the hull to fit that shape, I let the shape of the hull define the shape of the bulkheads. So here’s all you really need to know, the deck width at the mast is 260mm, the deck width at the stern is 355mm, the max deck width is 370mm, and the front of the daggerboard box is 1525 mm from the bow. The V in the deck is 45 mm deep (at the mast). Note that Mothball one is slightly different than what I’m giving you here, but if I were to make it again this is what I’d use. The changes are small but would probably make a better boat.
So if you set those three deck widths it’s time to start making bulkheads. Bulkheads are really pretty easy to make, especially using the same thin ply used for the skin. You can cut out a bulkhead in about 60 sec, but the shape needs to be well defined. Mothball One has 11 bulkheads (including the solid transom bulkhead). Nine bulkheads are in the deck area and two are in the bow. Most of bulkheads have an inverted Y shape cut into them to reduce weight. To define the shape of the bulkheads measure that area on the boat as best you can and then draw the rough bulkhead onto a piece of cardboard making sure to make the bulkhead as square and symmetric as possible. Put the cardboard bulkhead in the boat and then trim it to make it fit as best you can. Then take the cardboard bulkhead and use it as a template to draw the plywood bulkheads. Again make sure the plywood bulkhead is square and symmetric. The skin will define the overall boat shape, but the bulkheads will ensure that the shape is square. If I were to do it again I’d probably add one additional bulkhead near the middle of the boat because that’s where the sides get stepped on a lot after you take a swim. Also note that the bulkhead below the mast should be solid to help create the two separate airtight tanks as defined by the Moth class rules. The daggerboard box has a bulkhead on each end of the box for added strength. Take a look at my older posts for some bulkhead pics.
Tuesday, March 8, 2011
Design Drawing
I've had several inquiries about the design for Mothball 1. I have no problem with giving out the design details, but it wasn't in any form that I could easily digitize since it was all on paper. Finely I just decided to take a picture of my large hand drawing and then clean it up with a photo editor. Here's what I came up with. It looks reasonably good I guess. If you want to see how it all goes together just print this out on some card stock, cut it out, fold along the thin red lines and then tape the edges. If anyone wants to take this and make it into a formal CAD drawing, feel free. I'd be happy to answer any questions about the design.